Quick Enquiry

Reduced costs from premature crane wire replacement

A shift from discarding wire ropes on a timely basis to condition-based replacement helped an international driller save unreasonable costs.


Client: Major International Driller
Industry: Drilling
Asset: Jackup rig
Location: Indonesia
Year: 2019

Challenge

Maintaining the components of a crane is vital to crane usage. To prevent their cranes from breaking down, a major international driller, used to replace all the crane wires across all their rigs annually regardless of its condition.

While this avoids the equipment’s performance from being compromised, several wire ropes that are still in good condition are discarded, which consequently incurs heavy expenses.

Solution

Axess Singapore was commissioned to help optimise the client’s annual spending on the three cranes in one of their rigs in Indonesia. To address the problem, Axess sent a wire-rope specialist team to assess the condition of the components.

Several assessment methods were performed to identify the potential modes of deterioration at any section in the ropes. Guided by a more realistic discard criteria based on international standards, the team was able to pinpoint the ropes that are deemed unsafe for further use and those that could be extended through pressurised lubrication.

All of these were performed by the same personnel performing the crane condition evaluation, which includes detailed inspection of several other critical components of the cranes. By using multi-skilled personnel, Axess has reduced the logistics costs, personnel on board (POB) and carbon emissions.

Results 

Keeping the integrity of crane wire rope is critical to mitigating safety hazards, however, automatically discarding all ropes every 12 months can be inefficient, costly, and sometimes unnecessary.

By examining the wire ropes and analysing the findings against various discard criteria, Axess was able to determine which wire ropes are to be retained or discarded.

This condition-based maintenance was a milestone for the client as it saved them both time and money. According to the client, this approach would yield up to 43% cost savings per rig in a six-year period, which demonstrates a new cost-effective way of managing their crane components.  

 

[addtoany]

Contact Information

Molde
Axess AS
Oscar Hanssens vei 5
6415 Molde
+47 982 43 600
Bergen
Axess AS
Kokstadflaten 35
5257 Bergen
(duty): +47 982 43 600
Stavanger
Axess AS
Travbaneveien 3
4031 Stavanger
(duty): +47 982 43 600
St. John's
Axess Baffin Inc.
702 Water Street, Suite 201
St. John's, Newfoundland
+1 709 758 7937
Houston
Axess North America Inc.
1400 Broadfield Suite 300
Houston Tx. 77084
+1 (281) 994-0367
Ciudad del Carmen
Axess Operations De Mexico S de RL de CV
Calle Bosque de Ciruelos 180 PP 101
Colonia Bosque De Las Lomas
CP 11700 Cuidad De Mexico
+52 938-152-7688
Aberdeen
Axess North Sea Ltd.
Axess House,
Twin Spires Business Park,
Mugiemoss Road, Bucksburn,
Aberdeen, AB21 9NY
(duty): +44 (0) 78 5303 6111
Georgetown
Axess Guyana Inc.
2 Avenue of the Republic
Georgetown, Guyana
+592 222 2216
Rio de Janeiro
Axess do Brasil Ltda
Rua Dezenove de Fevereiro
171 - Botafogo
CEP 22280-030 Rio de Janeiro
+55 (21) 4108-0532
Accra
Axess Petrorig Ghana Limited
3rd floor, The Pelican
8 Blohum Street, Dzorwulu
Accra, Ghana
+233 (0) 30 397 0548
Luanda
Axess Offshore Africa Ltd.
Edificio Joia Rara, 3º Andar 3.5/3.6,
Av. Revolução de Outubro No 8, Cassenda, Maianga
Luanda, Angola
+244 933 316 388
Cape Town
Axess Offshore Africa Ltd.
Office 106, 1st Floor, Block 2,
Northgate Park, Brooklyn
Cape Town, South Africa
+27 21 001 9540
Trondheim
Axess AS
Nedre Bakklandet 58C
7014 Trondheim
(duty): +47 982 43 600
Orkanger
Axess AS
Grønøraveien 1
7300 Orkanger
(duty): +47 478 37 300
Oslo
Axess AS
Fridtjof Nansens plass 4
0160 Oslo
(duty): +47 982 43 600
Dammam
Axess for Oil Services
3141 Anas Bin Malik, Al Malqa Dist.
Riyadh, Kingdom of Saudi Arabia
+966 59 427 0293
Dubai
Axess Middle East DMCC
807 X2 Tower, X Cluster,
Jumeriah Lake Towers
Dubai, UAE
+971 4565 7913
Busan
Axess Offshore Korea LLC
22nd Floor KNN Tower, Centum-ro 30
2203-ho, Haeundae-gu
Busan, South Korea
+82 10 2696 2016
Mumbai
Axess AIM India Pvt. Ltd.
B2-701, 7th Floor,
Kanakia Boomerang,
Chandivali Farm Road
Andheri East, Mumbai- 400072
+91 22 4604 3533
Singapore
Axess Offshore Pte Ltd
Nordic European Centre, #05-31 South Wing,
3 International Business Park
Singapore 609927
+65 6908 4174
Perth
Axess Offshore Australia Pty Ltd
304 Newcastle St
Perth WA 6000
+61 4 3373 0739