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Flare Tip Replacement

Flare tip replacement solutions with utmost focus on safety while minimizing execution time and cost

With extensive experience in managing challenging lifting operations, Axess offers fully integrated solutions to flare tip replacements. Our objective is to carry out the flare tip replacement with the utmost focus on safety, while minimizing the execution time and cost. 

We understand the unique context and constraints of such critical operations and will advise our clients on solutions that best suit each specific case, be it a helicopter assisted or a mechanical solution.

Axess is the single company in the world that provides flare tip replacements both by helicopter and by mechanical lifting solution. Axess is therefore the only company that can provide an impartial advice on the preferable replacement method to be used, considering our client’s and site’s requirements.

MECHANICAL SOLUTION

Making use of innovative design, light-weight and exceptionally strong lifting appliances, Axess can reach where conventional cranes have difficulty getting access, for instance on flare tip platforms.

Axess offers an autonomous and safe flare tip handling method by the use of various mechanical operated lifting appliances. Constructed from lightweight and high-grade aluminum, these are operated by winches from the main deck level. The solutions are suited for fixed platforms and floaters, FPSO (Floating production storage and offloading)/ semi-submersible rigs / FSO (Floating Storage and Offloading) / TLP (Tension Leg Platform))

Each project starts with an extensive engineering phase in which all phases of the lift are analysed, and the forces involved are calculated. The detailed engineering package consists of lift plans, method statement, structural calculation report and 3D modelling of a step-by -step execution of the flare tip replacement.

The lifting appliances are of a modular design, based on the project specifics in the engineering phase, the most suitable set-up is selected.

The flare tip can be brought back from the main deck of the asset, or alternatively, directly lifted to a supply vessel. Because we perform the lifting operation from the asset itself, we can exactly calculate what the load will do and take the necessary safety precautions to guide and secure the load at all phases of the process. An additional benefit is that these systems provide a reduced downtime risk, as they allow for a large weather widow for operation. Axess is capable of handling loads ranging from 100 kg to 10 ton.

The execution is performed by a minimal but multi-discipline Axess crew. By combining required competences, we are able to keep bed-space requirements low.

We are not only lowering the old flare tip and lifting the new one, but we have in-depth knowledge of how a flare needs to operate. We offer complimentary services such as structural inspections and repairs or additional installation works of pilot / steam / ignition lines, junction boxes and AWLs (Aircraft Warning Light).

Case Studies

      Contact Information

      Molde
      Axess AS
      Oscar Hanssens vei 5
      6415 MOLDE
      +47 982 43 600
      Aberdeen
      Axess North Sea Ltd.
      Units 6 & 19 Robert Leonard Centre
      Howe Moss Drive, Kirkhill Industrial Estate, Dyce AB21 0GG, UK
      (duty): +44(0) 7912212854
      St. John's
      Axess Baffin Inc.
      702 Water Street, Suite 201
      St. John's, Newfoundland
      +1 709 758 7937
      Bergen
      Axess AS
      Kokstadflaten 35
      5257 Bergen
      (duty): +47 982 43 600
      Houston
      Axess North America Inc
      15915 Katy Freeway, Suite 501
      77094 Houston, TX
      +1 (281) 994-0367
      Villahermosa
      +1 (281) 994-0367
      Stavanger
      Axess AS
      Koppholen 25, 4313 Sandnes
      Stavanger, Norway
      (duty): +47 982 43 600
      Rio de Janeiro
      Axess do Brasil Ltda
      Rua Dezenove de Fevereiro
      171 - Botafogo
      CEP 22280-030 Rio de Janeiro
      +55 (21) 4108-0532
      Accra
      Axess Petrorig Ghana Limited
      3rd floor, The Pelican
      8 Blohum Street, Dzorwulu, Accra, Ghana
      +233 (0) 30 397 0548
      Luanda
      Rainha Ginga
      127 Luanda, Angola
      +27 82 202 5266
      Cape Town
      Axess Africa Ltd.
      1 Nares Street
      Observatory
      7925 Cape Town
      +27 82 202 5266
      Trondheim
      Axess AS
      Nedre Bakklandet 58C
      7014 Trondheim
      (duty): +47 982 43 600
      Orkanger
      Axess AS
      Grønøraveien 1
      Orkanger
      7300 Orkanger
      (duty): +47 41 78 06 30
      Oslo
      Axess AS
      Filipstad Brygge 1, 3rd Floor
      Oslo, Norway
      (duty): +47 982 43 600
      Busan
      Axess Offshore Korea LLC
      #103 (Aju-dong Hyunjin Evervil) B1 Yang 1-gil, Geoji-Si
      Gyeongsangnam-do, South Korea
      +82 10 8929 2016
      Mumbai
      Axess Offshore (Mumbai)
      Alpha, 2nd Floor Unit No. 201
      Hiranandani Gardens Powai, Mumbai
      India
      Singapore
      Axess Offshore Pte Ltd
      Nordic European Centre #05-31 South Wing
      3 International Business Park
      609927 Singapore
      +65 6908 4174
      Perth
      Axess Offshore Australia Pty Ltd
      140 St Georges Terrace L28,
      Perth WA 6000
      +61 4 3373 0739
      Perth
      Axess Offshore Australia Pty Ltd
      140 St Georges Terrace L28,
      Perth WA 6000
      +61 4 3373 0739
      Map of DepartmentsMoldeAberdeenSt. John'sBergenHoustonStavangerVillahermosaRio de JaneiroAccraLuandaCape TownTrondheimOrkangerOsloBusanMumbaiSingaporePerth